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Liquid Silicone
Rubber Molding

Liquid Silicone Rubber Molding

First, a liquid silicone rubber molding tool is created using CNC machining. This tool must be a high-temperature tool in order to withstand the LSR injection molding process. The tool may then be polished to allow for different finish options.

Next, the finished tool is loaded into an LSR-specific injection molding press that is precision geared for accurate control of shot size to produce the most consistent LSR parts. Materials used include standard silicones and specific grades to fit different part applications. Because LSR is a thermosetting polymer, its molded state is permanent. Unlike thermoplastics, they can’t be melted again. Once the LSR injection mold parts are ready, they are removed from the mold and then put to use as prototypes or production parts.

Liquid Silicone Rubber Molding Capabilities

Our basic guidelines for silicone rubber molding include important design considerations to help improve part moldability, enhance cosmetic appearance, and reduce overall production time.

US

Metric

SIZE

12 in. x 8 in. 4 in.

304.88mm x 203.2mm x 101.6mm

VOLUME

13.3 cu. in.

217,948 cu. mm

DEPTH

No greater than 2 in. from any parting line;deeper parts are limited to a smaller outline

No greater than 50.88mm from any parting line;deeper parts are limited to a smaller outline

PROJECTED MOLD AREA

48 sq. in.

30968 sq. mm

Applications for OVERMOLDING

LSR molded parts offer great UV and ozone resistance and outstanding electrical insulation

DURABILITY

LSR molded parts offer great UV and ozone resistance and outstanding electrical insulation

Range from 10 to 80 durometer shore A

WIDE HARDNESS RANGE

Range from 10 to 80 durometer shore A

LSR molding is a great for gaskets, cushioning pads in portable communications, ruggedized electronic devices, and many more applications.

VERSATILITY

LSR molding is a great for gaskets, cushioning pads in portable communications, ruggedized electronic devices, and many more applications.

Injection molding materials

Injection molding uses a huge range of plastics, making it ideal for many applications across nearly every industry. we can source thousands of materials on request.

Acrylonitrile Butadiene Styren (ABS)

Acrylonitrile Butadiene Styren (ABS)

Polymethyl Methacrylate (PMMA)

Polycarbonate (PC)

Polycarbonate (PC)

Polyethylene (PE)

Polypropylene (PP)

Polypropylene (PP)

Polyamide 6 (PA6)

Polyether Ether Ketone (PEEK)

Polyether Ether Ketone (PEEK)

Polyoxymethylene (POM)

Injection molding surface finishes

SPI surface finishes:We offer any type of SPI surface finish, such as A-1, D-2 or D-3.

VDI surface finishes:VDI 3400 Surface Finish (commonly known as VDI surface finish) refers to the mold texture standard set by Verein Deutscher Ingenieure (VDI), the Society of German Engineers. This is mainly processed by EDM machining, producing fine to coarse matte finishes.

Injection molding surface finishes

High quality parts every time

QUALITY ASSURANCE

From factory audits to part inspections, we follow strict processes to ensure your parts always meet the highest quality standards.

QUALITY ASSURANCE

IP PROTECTION

We take every measure to ensure the protection of your IP, which is why 27% of Fortune 500 companies trust us with their projects.

IP PROTECTION

CERTIFICATIONS

Our manufacturing partners have all the necessary certifications for your project's needs (ISO 9001, ISO 14001, IATF 16949, ISO 27001).

CERTIFICATIONS

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